1. Overview of quality control process
EXW brand's quality control of Fat OD Passthrough Plug starts from the design stage and runs through the entire production process. The following is a brief overview of its quality control process:
Design verification: During the product design stage, the EXW team will conduct detailed verification and testing to ensure that the product design meets relevant standards and customer needs. Design verification includes tests on electrical performance, mechanical strength, plug-in force, etc.
Raw material procurement: EXW has established long-term cooperative relationships with high-quality suppliers to ensure that all raw materials meet high standards. Raw materials will undergo rigorous inspection and testing before entering the warehouse to ensure their quality and reliability.
Production process control: During the production process, EXW uses advanced production equipment and technology to ensure the stability and consistency of the product. Each production link has dedicated quality control personnel to monitor and record to ensure that the product quality meets the regulations.
Finished product inspection: The finished product will undergo a series of rigorous inspections and tests before leaving the factory to ensure that its quality meets customer requirements. Inspections include appearance inspection, electrical performance testing, mechanical strength testing, etc.
2. Application of Automated Optical Inspection (AOI)
Automated optical inspection (AOI) is a crucial technology in the quality control process of Fat OD Passthrough Plug. AOI equipment can efficiently and accurately detect defects on the surface of products, thereby ensuring the consistency and reliability of product quality.
Working principle of AOI equipment: AOI equipment obtains images of products to be inspected through optical imaging technology, and processes and analyzes them. The equipment can identify scratches, pits, edge collapse and other defects on the surface of products, and classify and record them according to preset standards.
Application of AOI in Fat OD Passthrough Plug Quality Control: In the production process of Fat OD Passthrough Plug, AOI equipment is used for final inspection of finished products. Through the inspection of AOI equipment, it can be ensured that each product meets the appearance standards and electrical performance required by customers. The efficiency and accuracy of AOI equipment greatly improve the efficiency and reliability of product quality control.
Advantages of AOI equipment: Compared with traditional manual inspection methods, AOI equipment has higher efficiency and accuracy. AOI equipment can avoid the subjectivity and inconsistency that may occur in manual inspection. AOI equipment can also generate detailed inspection reports to facilitate customers' subsequent analysis and improvements.